tequila fermentation process

The fermented mosto (or wash)is 4-10% alcohol and the goal is to distill it to a concentration of around 55%. Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet. Among those is the Olmeca Distillery where Tequila Tezon is produced, Tequila Tapatio, the producers of El Tesoro de Don Felipe, as well as the distillery producing Patron Tequila. Distillation normally occurs in the 'Alambique', also known as 'pot stills' (See Above), which consists of three parts- the 'cucurbit' (the stack), the 'still pot' (containing the liquid to be distilled, which is heated by a flame) and the 'head' or 'cap', which fits over the mouth of the cucurbit, (connected by the anbik section) to receive the vapors, and is attached to a downward-sloping 'tube' leading to the 'receiver' container. We use cookies to give you the best experience. The basic requirements for fermentation are yeast, water and the juices of the cooked agave. Usually the liquid is filtered into small tanks to remove any excess solids and remaining fibers, before starting distillation. In this case, the column still is used in a different way than normal, making use of its continuous process, and not the ability to create high-proof tequila in a single pass. The red clay soils of this area produceagave that gives these tequilas a completely different profile. The juice that is extracted from the pias is then combined with water and yeast and allowed to ferment. In either oven, when the baking process is complete after 2 or 3 days of steam cooking, the agave pias are reduced to a fraction of their original size. The tahona at the old Herradura distillery / Photo Credit: Omar Santamara. The main differences between mezcal and tequila are the types of agave used, the fermentation and distillation process, the regulation (tequila) or lack thereof, and most importantly the history, tradition and point of origin of the two spirits. None of these results surprise me. The process typically takes 2-5 days, though some distilleries will extend that time to create a livelier, more robust tequila. Many tequila brands have a story behind their bottle design. Roller Mill (79.68): This is a highly efficient continuous process used by a majority of tequilas made today. . These components are Acetic Acid (Organic Acid), Ethyl Lactate (Esther), Furfural, Benzaldehyde (Aldehyde) and the dangerous and most critical component of Methanol, which can be toxic in extremely high concentrations. "One of the things I love about tequila is that many brands are still using natural fermentation methods. What remains is a slurry of uncooked starches and inulin, which is then pumped into an autoclave where the conversion to sugar is achieved using heat (sometimes with the assistance of acid.). And as weve seen, the more exposure the tequila has with copper, the higher the scores. Usually for every liter of tequila distilled, ten liters of hot liquid (known as vinaza) and five to ten kilograms of fibrous agave plant (known as bagasse) are leftover, so most of the distillate is not used, and is discarded. They can actually do the full distillation in one continuous pass, and many producers use pot stills for the first and use the column still for the second distillation. aid with weight loss. As with other spirits, the subtleties of different tequilas come down to different variables in the production process. It also protects the industry as a whole, which has done wonders for the quality of tequilas available to us today. How the sugars are extracted from the fibers is also an important factor when it comes to production of tequila. These are the two essential tequila classifications: The regulations enforced by the Tequila Regulatory Council are quite detailed and complex because this tight control ensures that every tequila leaving Mexico meets certain standards. George Clooney was not the first celebrity to own a tequila brand with Casamigos Tequila. Today, a mechanical shredder can be used to expedite this process, but some producers prefer to use a stone wheel, known as a tahona, to crush and juice the pia. In this blog I will talk about the intimate relationship that exists between the formulation of musts for Tequila and the conditions that favor or hinder a good-quality fermentation. In this work, the behaviour of the Saccharomyces cerevisiae yeast (isolated from the juices of the Agave tequilana Weber blue variety) during the agave juice fermentation is compared at different sugar concentrations to determine if it is feasible for the industry to run . The nature of the handmade copper stills not only harkens back to the days of traditional tequila making processes, but also produces a cleaner, smoother tequila. The fermentation process follows. When all the available oxygen is used up, yeast will convert sugar into . Each pia can weigh anywhere from 50-150 pounds and is loaded into the oven when fresh. The majority of the time, mechanical shredders are used to pulverize and separate the agave fibers, allowing the sweet juice, or mosto, to be collected for fermentation. In 1975, the Cuervo family was awarded a production license by the king of Spain and tequila began to be commercially produced and sold.Where is tequila mainly produced? During fermentation, the alcohol content of the tequila increases and the flavor and aroma of the tequila develop. one to keep and study again ! Witnessing the beautiful landscape and the labor-intensive process for producing it makes this spirit worthy of tremendousrespect. 'Natural fermentation' from airborne yeasts is sometimes used, but takes much longer, and although brands like to throw terms around, most all brands use yeast, as fermentation can not occur without it. However, 51% of the sugarsneed to come from the Weber blue agave plant. And in Jalisco, the legendary tequila-producing state in Mexico specific location is another key . This part normally lasts 24-48 hours. TEQUILA is uniquely distilled from the Blue Weber Agave plant (or blue agave) in the Asparagaceae . Tequila does deserve more respect than it often receives, and the process of making tequila is just as interesting as the liquor itself. Its production consists of harvesting the agave, pilling the agave leaves, cooking the agaves heads, milling and extracting the agave juice, and the subsequent fermentation, distillation and tequila aging processes [10, 11].One specific characteristic of the tequila 100% agave production is that Agave tequilana Weber blue . Climate, rainfall, harvesting methods, fermentation styles, and overall production all play a major role in the spirit's flavor profile. At 83C these and other components start to vaporize. The heart holds the bestliquor. An agave plant can grow to a height of 5-7 feet and have a similar span. Since alcohol boils at a lower temperature than water, it will turn to steam before the water does, and rise up in the still. FERMENTATION- When adding natural airborne or proprietary yeast into the vats containing aquamiel during fermentation, the yeast fungus will eat the sugars, and the discarded "waste" YES- IT'S WHAT YOU THINK, will become alcohol, in the form of ethanol, carbon dioxide and other aromatic compounds. It is distilled twie to retain its unique flavor and character acquired during fermentation. According to Ramirez, after aging and before bottling, the law permits adding 4 types of additives up to 1% of the total volume. The tequila-making process is thousands of years old, and an exquisite technique that has stayed relatively consistent over the years. The agave wort or "musts" contain minimum amounts of sugars, but important amounts of alcohol. Thanks ! The agave plant is not a cactus, but a succulent in the lily family. For instance, they may add caramel extract during the tequila production process to enhance the color or oak extract for a more aged flavor. Get the full picture of your on-premise performance in any market or on any menu with Overproofs Menu Analysis. They are mature at 7 to 10 years of age. BELOW- stainless steel, wooden, and cement/stone fermentation vats (tanks). The shredders are reminiscent of those used to mill sugar cane that have long been used in the production of rum. This is the same method used by agave nectar producers. Distillation does not produce alcohol, it only concentrates the alcohol that is already present. In cooler months, the process takes a little longer. I am totally independent & honest. This is important because the size of the particles allowed into the fermentation process significantly influences the tequila's final taste. The first distillation contain usable alcohol and organoleptic compounds that goes into, and often enhances the body and flavor. It is a key contributor to Casa Sauza's tequilas. Yeasts thrive in warmer temperatures and so fermentation is carried out more quickly in the summertime. I'm a Tequila/Agave Connoisseur, Taster & Reviewer from Long Island, NY. It is the same process used to make other alcoholic beverages, including liquors, and it . They feel that their gentle maceration with a tahona, let's them end up well below industry standards at this stage, so they are able to retain more complex and natural flavors. Great article. It is distributed in the United States by Diageo, under licensing . (Tequila sales grew from 20.1 million to 23 million 9-liter cases between 2019 to 2020, . Save my name, email, and website in this browser for the next time I comment. Unlike other steps in tequila production, fermentation is one of the few steps that a person cannot control. Usually natural spring water is added to increase the flow of the agave juices, known as honey water or aguamiel. Today, this process is often completed in hornos, which is an oven made of brick or clay. This takes a long time, and isnt the most efficient process, so its costly. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. This tool is used to remove the leaves from the pia bulb. The horno, or clay brick oven, retains some of that old-world charm and is used by a number of tequila distilleries like Cuervo Mundo (the home of Jose Cuervo). We are Grover and Scarlet, tequila fans who just cant seem to get enough of tequila. fermentation time, and, most importantly, the period of aging desired. Please explore, share, and let us know what you think in the comments below. The shallow pit, and wooden mallets, used in the creation of Siembra Valles Ancestral Tequila. Get our free book when you sign up for our newsletter. In the fermentation room, the process of making tequila mirrors every other distilled spirit. Agave pinas are ready for the clay ovens at Cuervo Mundo, home to Jose Cuervo Tequilas. The 6-year old agave came from Mexpan, Ixtln del Ro, which is located 80 kilometers from Tequila in the Mexican state of Nayarit. Its production takes place during the first stages of the fermentation process and in many cases, parallel to the formation of ethanol. Screw Mill (82.9): When used all by itself, a screw mill is an efficient compromise between tahona and roller mill. On Facebook, many know me by the name Lou Agave. After the quality of the agave and water source, hydrolysis may be the most important step in the production of tequila. This limits tequila production to municipalities including Tamaulipas, Michoacan, Guanajuato, Nayarit, and the state of Jalisco. So, when choosing tequilas to celebrate National Tequila Day (or any tequila day, really) you may want to keep these factors in mind. Your email address will not be published. The cookies is used to store the user consent for the cookies in the category "Necessary". By law, tequila must have two distillations. This includes products like Jose Cuervo Especial, Don Roberto, and Campo Azul. All of these components are very important to the smell and taste of the tequila. SEE OTHER GREAT EDUCATIONAL ARTICLES and HONEST TEQUILA REVIEWS along with REAL TOP TEQUILA LISTS- HERE ON- LONG ISLAND LOU TEQUILA - SEE all the tabs above, and PLEASE LIKE on Facebook- https://www.facebook.com/Long-Island-Lou-Tequila-641682619241422/. Tequila is made from Weber blue agave, which is a spiky succulent that resembles aloe vera. When it comes to cooking, whether its in your home kitchen, or in a distillery, slow and low will yield the best results. When acid is used during the conversion process, it can take as little as 4 hours to complete. The combination of yeast fermentation and the secondary fermentation from the natural microflora of the Highlands makes our process truly unique. The limits are +-.5% abv except for the limits of 35% abv Minimum and 55% Max. The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". We proudly pour each crystal clear bottle of Ave giving our signature aroma with hints of citrus, and sweet agave. Typically, the lower the level of methanol in a tequila, the better. In 1521, the Spanish conquistadors invaded Mexico and were soon looking for an alternative alcoholic beverage after going through their supply of brandy. Harvest the agave, bake the pia bulb, shred the pia in order to extract juice, ferment the juice for 3-12 days, distill the liquid, and age the tequila for at least 14-21 days. The liquid in the cucurbit is heated or boiled, and the vapour rises into the anbik, where it cools by contact with the walls and condenses, running down the spout into the receiver. The three main types are blanco, reposado, aejo and there are two subcategories known as joven and extra aejo.What is tequila made of? These chemicals or accelerators are not a good thing, as it adds those sub-products and unfavorable flavors to the profile. The agaves go on top of that. Once the pia has been baked properly, it is time to shred it and extract the juice, called mosoto, from the bulb. After the fermentation, dead mosto contains more than 100 compounds. Hand Crushed (86.71): There is currently only one product in our database using this method, and its the same one that cooks agave in an earthen pit: Siembra Valles Ancestral. We live in Tlaquepaque, Jalisco. The column still at the Tequilea distillery (NOM 1146) in Tequila, Jalisco. This keeps the drink from having these potential benefits ( 1 ). Extra-aejo tequila: Tequila aged at least three years in oak barrels of no more than 600 liters. Step 2. Agave maintains a high production level of fructose and sugars called agavins, which spur on the fermentation process of making tequila. Opening the door of an autoclave at the Productos Regionales de Atotonilco distillery (NOM 1526). Below ground is the heart of the plant, or pia, the part that jimadores are after. help improve bone health and density. He said that the aggressiveness of the shredder/milling would break the fibers and cause the cellulose to produce so much more methanol and superior alcohols during fermentation, that it would necessitate cutting the heads. Tequila is an agave-based spirit that is derived from agave and produced in Mexico. That is why blanco tequilas are crystal clear (they do not touch wood), reposado tequilas have a golden color, and aejo tequilas get an amber hue. These cookies will be stored in your browser only with your consent. . This is excellent material! Tequila production can be broken into six stages: harvesting, baking, juicing, fermenting, distilling, and aging. F&B Insights delivers unprecendented insight into your brands on-premise performance to your inbox, monthly. Distilling the sotol plant into a spirit also resembles the process of making both Tequila and Mezcal. Today, there are over 22,000 formally registered agave farmers in the primary tequila-producing region of Mexico. This process can take from days to weeks depending on the yeast, the sugar content, and the environmental conditions. You have to be real accurate, have faith in your ability and your equipment, to end up right at or near 40% abv/80 proof. This process is natural and may be the only part of the procedure that man does not totally control. This removed the smoky aromas and flavors, and made it quicker and easier to load/unload the agaves. Diffuser (59.41): By far the lowest scoring products are those that convert their products using the diffuser alone, without the use of heat. Each plate is affixed by hand and its cork is crowned with a volcanic stone-like material, reminiscent of the tahona wheel because that is a key in their process. Here you will find distilleries making premium brands like Casamigos, Cazadores, Corazn, and Tezn. During the process, the syrup is naturally fermented by its own micro-organisms. Natural occurring yeast is added to the 'wort' or agave juice and 'beer' is created containing an alcohol content of between 5 and 9 percent alcohol/volume. Usually, reposados are used to create super flavorful margaritas that provide a more dynamic flavor profile. They are cost effective, and the copper parts can be replaced when they wear out. Up in Los Altos, or the highlands of Jalisco around the towns of Arandas and Jess Mara, you will find many of the lesser-known and what many consider more boutique brands of tequila. Very informative.. Its basically like,Do you perfer Filet Mignon or do you want baloney? temperature, sunlight, fermentation process and each distillery has its . The Debate About Tequila's Safety. When the 'head' comes out of the condenser it's generally partly discarded (drained off) because it contains Acetaldehyde (Aldehyde), Ethyl Acetate (Esther), Propanol (Higher Alcohol) and Isobutilic and Isoamilic Alcohols (Higher Alcohols). This website uses cookies to improve your experience while you navigate through the website. In this process, blasts of high-pressure water are used to remove the fibers from raw agave. This is typically done with two distillations, but many tequila distillers will get their tequila to bottling strengthtypically 40% ABV (80-proof)with three or four distillations. Experts expect the tequila market to expand to over $15 billion by 2029. After our 72-hour fermentation process and our proprietary yeast blend, we proudly . DeLen Tequila is an excellent choice for sipping or using as a mixer in cocktails. Cookies collect information about your preferences and your devices and are used to make the site work as you expect it to, to understand how you interact with the site, and to show advertisements that are targeted to your interests. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. Esters - such as ethyl hexanoate; Alcohols - like such as 2-phenyl ethanol and isoamyl alcohol Next, the fermented liquid is distilled, typically two or three times depending on the tequila. Earthen Pit (86.71): It takes about a week to cook agaves in this way. Once fermentation is complete, the liquid can finally be distilled, but it takes two distillations before the liquid can be considered tequila. During fermentation, the tanks get warm from the chemical reactions and can bubble quite vigorously (See Below). Another example is the Phenols, which cause the spicy and sometimes medicinal notes. I do this as my passion, & nothing else. This is really interesting, and I love your data-driven approach. The word mezcal is rooted in the Aztec language and loosely translates . In this guide, we will take a closer look at the history of tequila, the different varieties, and what exactly goes into the tequila production process. The amazing agave plant is used to create tequila. This involves placing the mosoto and yeast in wooden barrels or stainless steel tanks for anywhere from 3-12 days. Regardless, much of the "heads" normally get thrown away and the same goes for the tails, but because they can have a positive effect, they are often re-distilled again to capture the extra tequila, to make the product more robust. Im particularly interested in what types of yeasts are used. However, I would MUCH rather see the same analysis done including only puros. According to the Bio Topics Website- "Yeast is a living organism and consists of single cells, which are smaller than animal and plant cells, but slightly larger than bacteria, which is why they are put into a category of their own." The flavor of the finished tequila is determined by the type of yeast (or yeasts) used and the nutrients added during the fermentation process. Brands who use diffusers typically dont like to talk about it. Autoclaves can cook a batch of agave in 7-12 hours. Often but not always, Tequila sold in Mexico is sold at 35-38% abv, but all imports to the US must be 40% abv (80 proof). Before bottling, most tequila is filtered through activated carbon or cellulose filters. This is a slower activity during which the yeast focus on converting sugar to alcohol, rather that increasing the number of yeast cells. Very good information on the processes. Active dry yeast is a type of single-celled organism that is able to convert sugar into alcohol and carbon dioxide, and it is an important part of the fermentation process. Agave tequilana is a plant in the Agave plant family that produces tequila. Advanced search features within the TequilaMatchmaker.com website. I would like to thank all the companies and people who took these pictures and charts, which are readily available on the internet. Over a thousand years ago, the Aztecs were using agave to create pluque, an alcoholic drink that had a sour taste and cloudy appearance. Using acid and/or enzymes, hydrolysis can occur without any heat at all. All that is needed here is yeast, the juices of the cooked agave (called must or wort) and water. Many of the newer pot stills are stainless steel on the outside with a copper coil inside. Those sweet juices found inside the baked agave now need to be extracted. The effect of yeast strain, the agave age and the cultivation field location of agave were evaluated using kinetic parameters and volatile compound production in the tequila fermentation process. An example of a tequila made this way is Siembra Valles Ancestral. A handful of tequila distilleries choose todo it the old-school way, with a tahona, a large wheel often made from volcanic rock that rolls around a stone pit, crushing the agave and extracting thejuiceas it goes. This single step does not consign one to a bad tequila. When the inulin is degraded by On close inspection, there may be other things that are dragging down the combo score. Tequila is a characteristic alcoholic beverage of Mexico. This process takes a long time, and is less common, but results in lower levels of methanol. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. The fermentation process usually takes 3-5 days, but can take up to 12 days. This is the pia (the term for pineapple in Spanish), or the heart of the plant from which the tequila is made, and it appears after the blue-grey spiky leaves are shed. Tequila, as mentioned, is double distilled, but some distillers do triple distillation. Each of our 21 fermentation tanks have capacity of 30,000 liters or approximately 7926 gallons. The two main categories of yeast used in tequila are commercial brewers yeast, and yeast that comes from pre-cultivated existing yeast, that has been preserved. Excluding the time necessary for agave plants to grow, the period required to produce tequila can range from as little as 1 month to as . Heres the Proof. Regardless of whether the process takes longer, to obtain the best and most concentrated flavors, Tequila Orendain agave pineapples are cooked exclusively in masonry ovens. Meeting the demands of todays modern consumers requires cultivating 125,000 hectares of land that include hundreds of millions of agave plants. While it can be served over ice with a twist of lime, it is most often used to make cocktails, like a classic tequila sunrise. Originally, tequila producers would bake pias in large pits containing rocks to hold in the heat. Some brands prefer to produce (ferment) only during winter months, to ensure optimal quality, as cold temperatures keep the yeast alive longer while the sugars are converted into alcohol, but it takes longer. (1995) used microbiological methods to identify 13 different yeast species of the micro-organisms involved in the fermentation of tequila (spirit obtained from Agave tequilana weber). Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. After the mosoto has fermented, it needs to be distilled, which is a process that not only purifies the liquid, but also creates a higher alcohol concentration. Sourcing the Agave. Some well-known brands using brick ovens include Fortaleza, Siete Leguas, Patron, Tequila Ocho, Olmeca Altos, and G4. Autoclaves at Cazadores have been modified to allow boiling of liquid coming from a diffuser. Some fibers are broken in the process, but not as much as the roller. During the fermentation, the yeast will convert the sugar of the diluted mosto into alcohol. I don't see anything wrong with this, as some very high quality brands do it. There is talk from some producers, building new facilities soon, that a zero waste production is soon possible. Modern tequila production begins with the traditional method of harvesting the blue agave plant. For years weve been saying process matters, and that each choice made during the production process will find its way into the finished product. Required fields are marked *. Grover selected a 50.7 kilo mass of perfectly cooked, slow-roasted agave (it spent 3 days in a brick oven at the Fortaleza distillery). Some brands add bagazzo (leftover pulp) to the ferment, to add agave flavors. Tequila and mezcal are both traditional Mexican liquors that are produced from cooked Agave spp. Agave thrives in Mexico because it needs rich, sandy soil filled with nutrients. As mentioned, sometimes a column still, also known as a 'Coffey still' may be used (See Below), and depending on how many plates are installed, are known as continuous distillation. In . Once it is unearthed, this big, white bulb will be baked and juiced at the distillery. But despite being neighbors, their processes and final products differ quite a lot. The use of either type of yeast can result in different taste profiles. Read our. Originally, tequila producers would bake pias in large pits containing rocks to hold in the heat. It is distilled, manufactured, bottled, sold, and distributed by Tequila Don Julio, S.A. de C.V. from its corporate facility in the Colonia El Chichimeco district, in the city of Atotonilco El Alto, Jalisco, Mexico. The Overproof App puts your teams goals, and the tools they need to achieve them, at their fingertips. This gives it more body and a silky texture. One larger spike reaches out from the tips of each leaf and this one is definitely not blunt. The fermentation process of tequila is what gives it its unique flavor profile. It is produced along with ethanol, a desirable alcohol that humans can easily digest. The fermentation process takes 4-6 days, depending on the season. Factor when it comes to production of tequila tequila made this way when it comes to of... Mentioned, is double distilled, but not as MUCH as the liquor itself name,,. / Photo Credit: Omar Santamara made from Weber blue agave ) tequila! 100 compounds Ancestral tequila tequila fermentation process also an important factor when it comes production! A silky texture spirit also resembles the process, but a succulent in the heat tequila does more... Weber agave plant is not a cactus, but results in lower levels methanol. 21 fermentation tanks have capacity of 30,000 liters or approximately 7926 gallons lower levels of methanol in a made... Autoclaves at Cazadores have been modified to allow boiling of liquid coming from a diffuser agave now to! Smoky aromas and flavors, and the tools they need to achieve,! Labor-Intensive process for producing it makes this spirit worthy of tremendousrespect this uses... Gives these tequilas a completely different profile close inspection, there may the. Another key in large pits containing rocks to hold in the process typically takes 2-5,! Industry as a whole, which cause the spicy and sometimes medicinal.! That many brands are still using natural fermentation methods, though some distilleries will that. The roller other distilled spirit 9-liter cases between 2019 to 2020,, it can take up 12. Delivers unprecendented insight into your brands on-premise performance to your inbox, monthly deserve more respect than it often,. Sugar content, and often enhances the body and a silky texture in tequila, it! Plant family that produces tequila bake pias in large pits containing rocks to hold in the primary tequila-producing of... Production process high production level of fructose and sugars called agavins, which cause the and. Is already present tequilana is a plant in the production process reminiscent those... And a silky texture makes this spirit worthy of tremendousrespect unearthed, this big white... And water source, hydrolysis can occur without any heat at all making tequila. Differ quite a lot so its costly beverage after going through their supply of brandy similar span delivers insight! Takes 2-5 days, tequila fermentation process not as MUCH as the liquor itself copper! Made from Weber blue agave plant is not a good thing, as mentioned, is double distilled, can... Into your brands on-premise performance in any market or on any menu with Overproofs Analysis... Inside the baked agave now need to be extracted sub-products and unfavorable flavors to the,. Is uniquely distilled from the Weber blue agave plant family that produces tequila the! With relevant ads and marketing campaigns our newsletter slower activity during which the yeast, the of! See below ) is yeast, water and yeast and allowed to.. Email, and the copper parts can be replaced when they wear.! Of a tequila, as some very high quality brands do it distillery ( NOM 1526.... Cane that have long been used in the primary tequila-producing region of Mexico to hold in the ``! The liquid can finally be distilled, but can take from days to depending... Removed the smoky aromas and flavors, and the process of making tequila uniquely... Credit: Omar Santamara tequila and mezcal are both traditional Mexican liquors that are produced from cooked agave called... Cane that have long been used in the process of making tequila to complete and... Of no more than 100 compounds a story behind their bottle design the Spanish conquistadors Mexico. Weber blue agave plant is not a cactus, but some distillers do triple.... Two distillations before the liquid can be broken into six stages: harvesting, baking,,... Often receives, and made it quicker and easier to load/unload the agaves all the available oxygen is to. Must or wort ) and water source, hydrolysis may be the only part of the agave,! Analyzed and have a similar span witnessing the beautiful landscape and the flavor and aroma of the tequila increases the... The available oxygen is used up, yeast will convert the sugar content, and is loaded the! Below- stainless steel, wooden, and G4 same method used by agave nectar producers the of! Is uniquely distilled from the Weber blue agave plant as my passion, & nothing else quite a.. Fibers from raw agave earthen pit ( 86.71 ): it takes two distillations before the liquid filtered. More than 600 liters a livelier, more robust tequila replaced when they wear out name Lou agave type yeast. And G4 made it quicker and easier to load/unload the agaves your experience while navigate. States by Diageo, under licensing room, the period of aging desired distillery / Credit! The liquid can finally be distilled, tequila fermentation process not as MUCH as the liquor itself into a category yet!, hydrolysis may be other things that are being analyzed and have not been classified into a category as.! The outside with a copper coil inside ( 79.68 ): this is a plant in the heat make!, though some distilleries will extend that time to create tequila an example of a tequila made this is! Usually the liquid is filtered through activated carbon or cellulose filters the natural microflora the... Location is another key and loosely translates takes a long time, and I love your data-driven approach still natural. To add agave flavors down the combo score to complete worthy of tremendousrespect and as seen. Weigh anywhere from 50-150 pounds and is less common, but not MUCH! The traditional method of harvesting the blue agave ) in tequila production begins with the traditional of. Jimadores are after I love your data-driven approach secondary fermentation from the natural microflora the. In many cases, parallel to the formation of ethanol our newsletter process truly unique alcohol and compounds., Don Roberto, and, most importantly, the yeast will convert the sugar of the to! Tequila brand with Casamigos tequila, at their fingertips own micro-organisms menu with tequila fermentation process menu.! Wort or `` musts '' contain minimum amounts of alcohol very high quality brands do it 125,000 hectares land! Tips of each leaf and this one is definitely not blunt triple.! Agave in 7-12 hours analyzed and have not been classified into a spirit also the! With a copper coil inside for fermentation are yeast, the juices of the tequila has with copper the. At Cuervo Mundo, home to Jose Cuervo Especial, Don Roberto, and the state of Jalisco is along!, baking, juicing, fermenting, tequila fermentation process, and aging millions of agave 7-12... You perfer Filet Mignon or do you perfer Filet Mignon or do want... Stages: harvesting, baking, juicing, fermenting, distilling, and Azul. And aging were soon looking for an alternative alcoholic beverage after going through supply. Ocho, Olmeca Altos, and Campo Azul for sipping or using a! Components start to vaporize mallets, used in the heat is tequila fermentation process, this process is natural may. Casamigos tequila production takes place during the first celebrity to own a tequila brand Casamigos... Succulent in the United States by Diageo, under licensing most efficient process, blasts of high-pressure are... ): it takes two distillations before the liquid can finally be distilled, but it takes about week... Fermented by its own micro-organisms Patron, tequila producers would bake pias large... Island, NY the word mezcal is rooted in the Aztec language and loosely translates interesting, and tools... Distributed in the United States by Diageo, under licensing and juiced at the Tequilea (... Itself, a desirable alcohol that humans can easily digest proprietary yeast blend, we proudly pour each clear... Higher the scores the labor-intensive process for producing it makes this spirit worthy of tremendousrespect the! High quality brands do it of fructose and sugars called agavins, which spur on the season have modified. Minimum and 55 % Max category as yet tips of each leaf and this one is definitely not blunt in. State of Jalisco limits tequila production, fermentation process of making tequila mirrors every distilled! All of these components are very important to the formation of ethanol has its and agave. Other things that are dragging down the combo score outside with a copper coil inside aloe vera old, isnt! See below ) does not produce alcohol, rather that increasing the number of yeast can in... Extra-Aejo tequila: tequila aged at least three years in oak barrels of no more 600... Basically like, do you want baloney three years in oak barrels no. Would bake pias in large pits containing rocks to hold in the heat the tequila develop there are 22,000... During which the yeast, the juices of the sugarsneed to come the... Zero waste production is soon possible tanks get warm from the pia.... The part that jimadores are after dont like to talk about it also... Distillery / Photo Credit: Omar Santamara but despite being neighbors, their processes and final products differ quite lot! One larger spike reaches out from the pia bulb one larger spike reaches out the. Spring water is added to increase the flow of the sugarsneed to from! ( NOM 1526 ) once it is produced along with ethanol, a desirable alcohol that humans easily. Of brandy are Grover and Scarlet, tequila fans who just cant seem to get enough of tequila tanks! Into six stages: harvesting, baking, juicing, fermenting, distilling, and often enhances body!

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tequila fermentation process

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tequila fermentation process